I recently made a "Buff" from a piece of remnant fleece. Simply cut a piece off that will go around your head by 16-18" long, then sew it up in a long tube. It is a versatile piece of headgear and can be worn as a cap, a hat, a headband, a neck warmer, or a balaclava.

Check out the Buff:

http://www.youtube.com/watch?v=yydanA59X0U

http://www.youtube.com/watch?v=UojaxRLeb78
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We don't stop hiking because we grow old, we grow old because we stop hiking. Finis Mitchell